| Operating temperature | Normal and peak fluid temperatures, ambient heat, and exposure duration. | Choose a hose whose documented continuous and intermittent temperature ratings cover the actual conditions. Heat can reduce pressure capacity and service life; do not rely on a material’s general temperature range alone. | Look for hardening, softening, cracks, blisters, or discoloration. Investigate repeated temperature excursions. |
| Fluid and material compatibility | Fluid composition, concentration, temperature, and contact time. | Check compatibility for the complete hose assembly. For example, EPDM is commonly used for hot water but is generally unsuitable for petroleum oils; NBR is commonly selected for many oil applications. Confirm the specific fluid and hose rating. | Check for swelling, softening, tackiness, leaks, or changes in the conveyed fluid. Replace a hose showing chemical attack. |
| Working pressure and surges | Maximum operating pressure, pressure spikes, vacuum conditions, and temperature-related derating. | Select an assembly rated for the system’s pressure conditions at its operating temperature. Account for pressure surges and follow the hose’s stated working-pressure limits. | Check for bulges, exposed reinforcement, damaged fittings, and leakage. Depressurize before inspection or removal. |
| Steam service | Steam type, pressure, temperature, condensate, and cleaning or sterilization cycles. | Use an assembly specifically rated for the intended steam service. Do not substitute a general-purpose air or water hose; steam ratings and procedures are hose-specific. | Inspect regularly for cover damage, kinks, coupling movement, and leaks. Follow the hose maker’s steam-service inspection and replacement guidance. |
| Flexibility and bend radius | Hose routing, movement, vibration, and the minimum bend radius specified for the assembly. | Route the hose without twisting or bending it below its specified minimum radius. Use suitable supports and avoid placing the hose under tension. | Check for flattened sections, kinks, twisting, and strain near fittings. Re-route or support the hose if needed. |
| Abrasion and external heat | Contact with machinery, sharp edges, hot surfaces, sparks, and outdoor exposure. | Choose an appropriate cover and add guards or sleeves where the application requires them. Keep the hose away from hot surfaces unless its external-temperature rating permits contact. | Look for cuts, chafing, exposed reinforcement, burns, or cover wear. Correct the cause of damage before installing a replacement. |
| Fittings and assembly | Hose-to-fitting compatibility, connection type, assembly pressure rating, and installation requirements. | Use fittings and assembly methods approved for the hose construction and service. A hose’s rating does not automatically establish the rating of the assembled system. | Check for corrosion, looseness, leakage, and movement at connections. Do not tighten or repair a pressurized assembly. |
| Inspection and replacement planning | Service criticality, operating severity, inspection findings, and applicable site procedures. | Set inspection frequency according to risk, use, and site requirements; there is no single interval suitable for every hose. Keep service and replacement records. | Remove a hose from service if it shows leaks, exposed reinforcement, severe cracking, bulging, or damaged fittings. Follow applicable safety procedures and manufacturer guidance. |