| Standard Wafer Cassette | Wafer storage, transfer, and buffer handling | Monocrystalline or multicrystalline silicon wafers | Commonly 25, 50, or 100 wafers | Polypropylene, engineering plastics, or conductive plastic grades | Vertical, with individual slots | Base, side walls, wafer slots, end handles, and alignment features | Separates wafers and protects edges during internal transport | Wafer dimensions, slot pitch, edge protection, cleanliness, stiffness, and robotic compatibility |
| High-Temperature Wafer Cassette | Diffusion, oxidation, annealing, or other thermal processes | Silicon wafers before or after high-temperature treatment | Usually selected in 25–100 wafer configurations | Quartz, silicon carbide, or other high-temperature-resistant materials | Vertical or process-tool-specific orientation | Thermal-resistant frame, wafer slots, support rails, and handling interface | Maintains wafer spacing and dimensional stability during thermal cycles | Maximum operating temperature, thermal expansion, particle generation, chemical resistance, and furnace fit |
| Wet-Process Cassette | Cleaning, texturing, etching, rinsing, and chemical treatment | Silicon wafers requiring liquid chemical processing | Often 25–100 wafers, depending on tank and line design | Polypropylene, PVDF, PTFE, or other chemically resistant plastics | Vertical immersion or flow-through orientation | Perforated frame, drainage openings, wafer slots, lifting points, and chemical-resistant supports | Allows uniform chemical access while reducing wafer contact and breakage | Chemical compatibility, drainage performance, slot accuracy, low particle shedding, and cleanability |
| Cell Transfer Cassette | Cell sorting, inspection, printing, plating, and inter-process transfer | Processed silicon solar cells, including large-format cells | Commonly 10–50 cells, depending on cell thickness and equipment layout | ESD-safe plastics, low-particle polymers, aluminum, or stainless steel components | Vertical or horizontal, based on the transfer mechanism | Cell pockets or slots, separators, side guides, base, cover, and automation interface | Prevents cell-to-cell contact, scratches, cracking, and misalignment | Cell size, thickness range, surface-contact area, ESD control, indexing accuracy, and transfer speed |
| Inspection and Sorting Cassette | Electroluminescence, visual inspection, electrical testing, and binning | Finished or semi-finished solar cells | Typically 10–50 cells per cassette | Low-reflection plastics, ESD-safe polymers, or coated metal structures | Orientation determined by camera, probe, or robotic access | Fixed pockets, datum surfaces, separators, identification area, and inspection clearance | Keeps cells accurately positioned for repeatable measurement and classification | Dimensional repeatability, optical access, electrical isolation, surface protection, and traceability space |
| Stringing or Pre-Assembly Cassette | Cell arrangement, tabbing, stringing, and module pre-assembly | Solar cells arranged for module interconnection | Capacity depends on the string length and module layout | ESD-safe polymer, silicone-contact elements, aluminum, or stainless steel | Usually horizontal for accurate placement and interconnection | Alignment rails, vacuum or support surfaces, separators, end stops, and lifting handles | Maintains cell pitch and orientation before or during electrical interconnection | Cell layout, busbar or metallization clearance, flatness, thermal compatibility, and fast loading |
| Module Cell Buffer Cassette | Temporary buffering between cell processing and module assembly | Sorted, matched, or production-ready cells | Configured for line takt time, commonly 20–100 cells | ESD-safe polymer, anodized aluminum, stainless steel, or hybrid construction | Vertical or horizontal, depending on buffer equipment | High-density slots, separators, locating pins, handles, and machine-readable identification area | Provides controlled short-term storage without mixing cell grades or lots | Capacity, changeover time, lot separation, barcode or RFID compatibility, and ergonomic handling |
| Shipping and Returnable Cassette | Inter-facility transport, export packaging, and reusable logistics | Wafers or finished solar cells requiring long-distance protection | Selected according to shipment volume and packaging dimensions | Impact-resistant plastics, corrugated inserts, foam or elastomer supports, and protective covers | Usually vertical for wafers and horizontal or nested for cells | Rigid shell, separators, cushioning, lid, locking mechanism, stacking features, and handling grips | Limits shock, vibration, moisture, contamination, and accidental movement during transit | Drop resistance, stackability, return logistics, cleaning procedure, reusable life, and international packaging compliance |
| Custom Automation Cassette | High-throughput automated production lines | Application-specific wafers, cells, or cell assemblies | Defined by the robot, conveyor, and production takt time | Engineering polymers, ESD-safe materials, aluminum, stainless steel, or hybrid assemblies | Specified by the automation architecture | Precision datums, sensors or flags, guide rails, locating pins, grippers, and identification features | Integrates product protection with repeatable robotic loading and unloading | Interface tolerances, cycle time, product changeover, sensor compatibility, maintenance access, and validation data |